Fully automatic stator production line design feature

Operator needed for this stator production line is far less than other machines or lines. The reduction of labor force will not affect the productivity. With a lower labor cost, and high productivity, this stator line improves the competitiveness for motor manufacturers.

Stator line main feature

1.This production line is consisted of two parts, conveyor and stand-alone machines respectively. The stator transferring and transforming process is fulfilled by mechanical arm between conveyor and stand-alone machines. While machine action is accomplished by handshaking control between conveyor and stand-alone machines.

2.Each working station of this stator line has a self-contained control function, and can work independently.

3.The conveyor is equipped with an independent control system. It can lift, position, and stop stators.

4.With an automatic positioning function, the paper inserting station can load and unload stators.

5.Mechanical robot is used to connect the paper inserting station and auto coil inserting station during production. It is stable during running. Stator position put by the mechanical arm is more accurate.

6.Mechanical arm is used to connect the forming station and conveyor during production.

7.Mechanical arm is used to connect the lacing station and conveyor during production. Lacing and knotting process can be automatically done.

8.This stator line can automatically test the stator, then it will judge the qualified and unqualified stators so as to do next process.

This stator production line is consisted of several machines, paper inserting machine, 

stator coil winding and coil inserting machine, lacing machine, forming machine.

1.Technical data of stator paper inserting machine:

Stator stack length: 20~90mm

Stator OD: max 135mm

Stator ID: 20~90mm

Folding height/width: 2~4mm/4~7mm

Insulation paper thickness:0.188~0.35mm

Efficiency：≈0.5s/s

Power: 380V/50/60HZ 0.75KW

Machine weight: ≈200kg

Machine dimension: (L)1200*(W)650*(H)1100mm

2.Main technical data of stator coil winding and coil inserting machine

Stator OD：≤φ150mm

Stator ID：≤φ110mm

Stack Height：30-120mm

Height of Coil：3

Appropriate Wire：φ0.18-φ1.2mm

Winding inserting mode：chained   /same core

Pitch time：≤40s/pc

Air Pressure：0.6-0.8MPa

Power supply：380V   50/60Hz 15Kw

Weight ≈4000Kg

Dimension：(L)2000×(W)1300×(H)2300mm

3.Technical data of stator lacing machine

Stator OD：φ40-φ160mm

Stator ID：≤100mm

Stack Height：30-160mm

Height of Coil：≤65mm

Pitch time：≤14s/pc（24 slots）

Air Pressure：0.4-0.6MPa

Power supply：380V   50/60Hz 6Kw

Weight：≈1500Kg

Dimension：(L)2000×(W)1100×(H)1900mm

4.Technical data of forming machine

Stator ID: 30~110mm

Stator OD: Max. 160mm

Stator stack length: 20~200mm

Winding overhang:  Max 45mm

Displacement of cylinder: 20L/min

Power: 380V/50/60HZ 3.75KW

Machine weight: about 500Kg

Machine dimension: (L)1300*(W)1000*(H) 2400mm

The Motor stator automatic manufacturing production line working video

About Motor stator manufacturing

Motor stator manufacturing production assembly line including paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine and testing machine.NIDE can supply and manufacture about then ,and all the process will be done by machine automatically. Operator only needs to do loading and unloading. 

About NIDE

Nide is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.We can supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.We also provide technical support and consulting, project support and turn-key service for some motor manufacturing.

Our machine's application

Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor,  series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.

Contact us

Motor Manufacturing Solution

Email : emarketing@nide-group.com; marketing8@nide-group.com;

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