Flexible and Automated Motor Stator 

Manufacturing Line Solution

The Motor Stator Manufacturing Line Solution is designed to serve small and medium-sized 

electric motor production, with applications across home appliances, HVAC systems, water pumps, 

medical devices, fans, power tools, and electric vehicles (EVs).

This solution adopts advanced automated and intelligent manufacturing technology, delivering 

high-volume output while addressing labor shortages and diverse stator design requirements.

Key Features & Advantages

1. Labor-saving & Cost-efficient:
   Reduces operator dependency, lowers labor costs, and optimizes floor utilization with efficient

   layout and workflow.

2. High Automation & Consistency:
   Automates critical stator processes including slot insulation, coil winding, coil inserting, forming,

   and lacing—ensuring high process stability and reduced defect rates.

3. Modular & Flexible Setup:
   Machines are programmable, with easy changeovers and HMI interface for parameter settings.

   Each station works independently and can be customized for various motor types.

4. Scalable & Industry-Proven:
   Applicable to a wide range of motor types such as BLDC motors, induction motors, synchronous

   motors, stepper motors, three-phase motors, and series motors.

Core Processes Overview

• Stator Slot Paper Inserting

• Coil Winding (primary & auxiliary phase)

• Wire Embedding / Coil Inserting

• Pre-forming & Final Shaping

• Lead Wire Crimping

• Lacing (slot/interval/fancy options)

• Appearance Inspection & Electrical Testing

• Packing

Machine Highlights

1. Stator Paper Inserting Machine

• Cycle time: ≤1s/slot (excluding loading/unloading)

• First-pass yield: ≥99%, post-rework: ≥99.9%

• Supports a wide range of stator sizes and paper forms.

2. Automatic Coil Winding Machine

• 4 winding heads, 8 working stations

• Supports 2/4/6-pole stators

• Features auto skip, auto cutting, auto indexing

• High slot fill ratio; compatible with small slot openings

• Suitable for various wire diameters and coil shapes

3. Stator Coil Lacing Machine

• PLC-controlled with multiple lacing modes: slot, interval, fancy

• Fast tooling change

• Available in single-station, double-station, and horizontal models

Integrated System Benefits

• Cycle Time: Optimized for high-speed production

• MES Compatible: Ready for smart factory integration

• Operator Role: Only required for loading/unloading and visual inspections

• Quality Assurance: Final stator test performed via integrated testing unit

Application Fields

This production line is widely applicable in industries such as:

• Home Appliance Motor Manufacturing

• HVAC and Pump Industry

• Electric Vehicle Motor Production

• Medical and Industrial Equipment

Motor Stator manufacturing production line solution youtube video

About NIDE - Your Reliable Partner in Motor Manufacturing Equipment

NIDE Group specializes in the R&D and manufacturing of motor production machinery. We offer a full range 

of solutions including standalone machines, fully automatic production lines for armature and stator, and 

complete motor assembly lines. With over a decade of experience, we support clients with high-efficiency 

equipment and tailored automation solutions for various motor types.

Our product portfolio also includes motor components such as commutators, ball bearings, carbon brushes, 

insulation paper, shafts, magnets, cooling fans, and motor covers. In addition, NIDE provides technical consulting, 

project design, and turnkey services to help clients optimize their motor manufacturing processes.

Machines Application

NIDE machines are widely used in the production of various motor types, including:

AC motors / DC motors / BLDC motors / universal motors / induction motors

Single-phase and three-phase motors

Common application fields: 

Household appliances: washing machines, air conditioners, vacuum cleaners, electric mixers,

electric shavers, hair dryers, electric toothbrushes

Industrial equipment: pumps, compressors, power tools, fans, coolers

Automotive: electric vehicles, hub motors, alternators

NIDE helps manufacturers build efficient, automated motor production lines for both high-volume 

and customized projects. More information please check our New Website: www.nidegroup.com.

Global Service & Support

NIDE offers global installation support, training, and after-sales services. Our engineering team ensures 

smooth machine integration and continuous production performance.  Contact us  for technical consultation 

for guidance on equipment selection.

Contact Us

marketing8@nide-group.com  (Head of Electric Machinery and Equipment)

emarketing@nide-group.com  (Head of Motor Parts)

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