Segmented Stator Core Hot-Melting Machine 

for BLDC Motor Manufacturing

The Segmented Stator Core Hot-Melting Machine is essential equipment for the thermal bonding 

of segmented stator cores into a complete circular structure. It is widely used in the production of 

BLDC (Brushless DC) motors, particularly for air conditioner motors, washing machine motors, and 

automotive electric motors.

This machine adopts electric heating technology, transferring heat from the heating ring to the welding 

surface of the segmented stator core. The segments are precisely fused and solidified into a rigid, concentric 

stator ring with stable geometry and high mechanical strength.

Controlled via a PLC system and operated through a color touchscreen HMI, the machine is user-friendly, 

reliable, and adaptable to various stator segment configurations.

Key Features and Advantages

1. Low Power Consumption & Efficient Heating
   Utilizes electric heating with precise temperature control, ensuring uniform heat distribution and

   energy efficiency.

2. Adjustable Pressing Head Structure
   The press head is horizontally adjustable, making setup and debugging simple and fast for different

   core designs.

3. Constant Temperature Control
   Equipped with a digital thermostat, allowing operators to set and monitor heating temperatures

   accurately.

4. Programmable Time Control
   A digital display time controller enables precise adjustment of crimping duration, with wide timing

   flexibility to meet different welding requirements.

5. Wide Application Compatibility
   Suitable for hot-melt welding of segmented stator cores across multiple BLDC motor types, including

   appliance and automotive motors.

6. Compact, Space-Saving Design
   The machine features a compact footprint, clean design, and optimized layout, making it ideal for

   modern stator assembly lines with limited space and high production demands.

Applications

• BLDC Motor Stator Assembly

• HVAC Motors (Air Conditioners)

• Washing Machine Motor Production

• Automotive Electric Motor Manufacturing

• Small Appliance Motor Manufacturing

Technical Specifications (suggested addition for SEO completeness)

If available, consider adding a table for:

• Heating Temperature Range: e.g. 100–300°C

• Stator Segment Outer Diameter Range: e.g. 60mm–200mm

• Power Supply: e.g. 220V/380V, 50/60Hz

• Cycle Time per Core: e.g. ≤30s

• PLC Brand (if notable)

• Touchscreen Size: e.g. 7” color HMI

About NIDE - Your Reliable Partner in Motor Manufacturing Equipment

NIDE Group specializes in the R&D and manufacturing of motor production machinery. We offer a full range 

of solutions including standalone machines, fully automatic production lines for armature and stator, and 

complete motor assembly lines. With over a decade of experience, we support clients with high-efficiency 

equipment and tailored automation solutions for various motor types.

Our product portfolio also includes motor components such as commutators, ball bearings, carbon brushes, 

insulation paper, shafts, magnets, cooling fans, and motor covers. In addition, NIDE provides technical consulting, 

project design, and turnkey services to help clients optimize their motor manufacturing processes.

Machines Application

NIDE machines are widely used in the production of various motor types, including:

AC motors / DC motors / BLDC motors / universal motors / induction motors

Single-phase and three-phase motors

Common application fields: 

Household appliances: washing machines, air conditioners, vacuum cleaners, electric mixers,

electric shavers, hair dryers, electric toothbrushes

Industrial equipment: pumps, compressors, power tools, fans, coolers

Automotive: electric vehicles, hub motors, alternators

NIDE helps manufacturers build efficient, automated motor production lines for both high-volume 

and customized projects. More information please check our New Website: www.nidegroup.com.

Global Service & Support

NIDE offers global installation support, training, and after-sales services. Our engineering team ensures 

smooth machine integration and continuous production performance.  Contact us  for technical consultation 

for guidance on equipment selection.

Contact Us

marketing8@nide-group.com  (Head of Electric Machinery and Equipment)

emarketing@nide-group.com  (Head of Motor Parts)

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