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Automatic Universal Motor Stator Winding and Assembly Line for Household & Power Tools

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Introduction:The Universal Series Motor Stator Winding and Assembly Line is a fully automated production solution tailored for high-speed, precise winding and assembly of universal motor stators. Ideal for applications such as vacuum cleaner motors, wiper motors, blender motors, RO pump motors, and electric tool motors, this advanced system combines fast cycle times, user-friendly programming, and high tooling flexibility. Designed for high-mix, low-volume environments, it reduces labor costs while ensuring consistent quality and efficiency in motor stator manufacturing.

Product video

  • Specification
  • Universal Series Motor Stator Winding 

    and Assembly Line

    The Fully Automatic Universal Motor Stator Winding and Assembly Line is specifically 

    designed for efficient, high-speed production of universal electric motor stators, including 

    applications such as:

    • Vacuum cleaner motors

    • Windshield wiper motors

    • Blender/mixer motors

    • RO pump motors

    • Power tool motors

    • Small household and industrial universal motors

    This automated production line covers the full stator winding and assembly process, including 

    coil winding, wire insertion, forming, and positioning—all controlled through a PLC-based 

    system with a user-friendly HMI touchscreen interface for simple operation and fast product switching.

    Key Features:

    1. High-Speed Precision Winding
      Efficient and accurate coil winding with programmable settings for different winding patterns

      and stator sizes.

    2. Fully Programmable & Flexible
      The line supports flexible tooling changes, allowing fast switching between different stator

      designs or motor models.

    3. Advanced Automation Technology
      Reduces labor intensity while maintaining consistency and quality throughout the stator

      manufacturing process.

    4. Compact & Modular Design
      Occupies minimal floor space and integrates seamlessly into both small-scale and large-scale

      production lines.

    5. User-Friendly Operation
      Easy setup and intuitive control interface ensure fast startup, ideal for varying production batches.

    Structural Design & Working Principle

    The stator lamination used in universal motors typically features two poles connected by a 

    ring-shaped flux return path, which defines the outer diameter of the stator core. Each pole has a 

    pole face forming a central rotor space (inner diameter) for rotor placement. A neck portion connects 

    the poles to the ring, forming a cavity for coil winding around the pole. This design ensures that the 

    winding process does not interfere with the rotor clearance, allowing a compact and efficient magnetic

     circuit.

    This winding line is engineered to adapt to such structural designs and perform coil winding precisely 

    around each pole using automatic positioning and high-speed wire feeding.

    Applications

    • Stator production for universal motors

    • Household appliance motor manufacturing

    • Compact motor coil winding automation

    • Power tool stator assembly

    • High-speed stator production systems


    Automatic-universal-motor-stator-production-assembly-line-1.jpg 

    stator manufacuturing machine

    About NIDE - Your Reliable Partner in Motor Manufacturing Equipment

    NIDE Group specializes in the R&D and manufacturing of motor production machinery. We offer a full range 

    of solutions including standalone machines, fully automatic production lines for armature and stator, and 

    complete motor assembly lines. With over a decade of experience, we support clients with high-efficiency 

    equipment and tailored automation solutions for various motor types.

    Our product portfolio also includes motor components such as commutators, ball bearings, carbon brushes, 

    insulation paper, shafts, magnets, cooling fans, and motor covers. In addition, NIDE provides technical consulting, 

    project design, and turnkey services to help clients optimize their motor manufacturing processes.

    motor manufacturing machine

    Machines Application

    NIDE machines are widely used in the production of various motor types, including:

    AC motors / DC motors / BLDC motors / universal motors / induction motors

    Single-phase and three-phase motors

    Common application fields: 

    Household appliances: washing machines, air conditioners, vacuum cleaners, electric mixers,

    electric shavers, hair dryers, electric toothbrushes

    Industrial equipment: pumps, compressors, power tools, fans, coolers

    Automotive: electric vehicles, hub motors, alternators

    NIDE helps manufacturers build efficient, automated motor production lines for both high-volume 

    and customized projects. More information please check our New Website: www.nidegroup.com.


    Global Service & Support

    NIDE offers global installation support, training, and after-sales services. Our engineering team ensures 

    smooth machine integration and continuous production performance.  Contact us  for technical consultation 

    for guidance on equipment selection.

    Contact Us

    marketing8@nide-group.com  (Head of Electric Machinery and Equipment)

    emarketing@nide-group.com  (Head of Motor Parts)

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