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Automatic Universal Motor Armature making assembly line

Model number:ND-ZZX-6
Introduction:The automatic electric motor rotor making production line is transmitted by the belt conveyor line, and the front and rear machines can be connected according to a predetermined communication protocol to realize intelligent automatic production, and the workpiece transfer, loading and unloading, detection, and production process transfer can be completed without manual intervention.

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  • Specification
  • Automatic motor armature manufacturing production line rotor making line


    I. The motor armature manufacturing production line introduction:  

    The armature production assembly line is suitable for Universal motor . The automatic electric motor rotor making production line is transmitted by the belt conveyor line, and the front and rear machines can be connected according to a predetermined communication protocol to realize intelligent automatic production, and the workpiece transfer, loading and unloading, detection, and production process transfer can be completed without manual intervention.

    This automatic rotor produciton assembly line is used for the manufacturing production of motor armatures (commutators can be hook or groove).

    The motor rotor production making assembly line consists of the main operating table (including the upper and lower feed ports), the rotor shaft pressing machine, the rotor commutator pressing machine , the automatic rotor insulation paper insertion, the double flyers armatur rotor coil winding machine, and the fully automatic rotor commutator spot welder, the automatic rotor slot wedge insertion machine, the armature rotor commutator turning machine, the armature rotor deburring machine, the fully automatic rotor integrated testing machine.

    The workpiece is placed in the production line from the console.

    The Whole rotor manufacturing line will complete the corresponding process according to the relevant process.

    It will be recycled back to the lowering port to remove the completed workpiece.

    Each process equipment has functions such as separate setting, display, operation, sound and light alarm.


    II. Performance and characteristics  

    1. This automatic rotor making production line includes armature shaft presser, armature rotor commutator press, rotor insulation paper automatic inserter, double fly fork armature rotor winder, fully automatic rotor commutator spot welder, automatic armature rotor slot wedge inserter , rotor commutator finishing turning machine, rotor commutator deburring machine, and fully automatic armature rotor testing machine.

    2. The complete armature manufacturing line equipment can be automatically connected or operated independently.

    3. Advanced and sophisticated host manufacturing technology combined with a powerful belt conveyor system for a variety of different planar configurations.

    4. It has the advantages of simplicity, flexibility, high efficiency and reliability, which can greatly save manpower, reduce labor intensity and effectively improve production and quality.

    5. High-strength all-aluminum frame structure, simple and elegant appearance.

    6. The main operation console can perform centralized display monitoring and inquiry on the entire production system, and can read and write the process status of the product by manual input instructions, which can change the process of processing the product, and the operation is more humanized.

    7. Compared with the pneumatic conveying line, the transmission efficiency is higher, the noise is smaller, and the workpiece is not damaged during transportation; the belt conveying structure combined with the intelligent identification system realizes flexibility from hardware and software, and makes the wiring more flexible and diverse.

    8. The whole rotor making production line adopts automatic identification control system. Each process can automatically read, write and identify the machining status of the workpiece, so that the line body can better adapt to complex and diverse production process requirements.

    9. Customers can configure different models into a highly efficient and practical automatic production line according to the actual conditions such as product type, technical indicators and production requirements.

     

    III. The motor armature making Machine parameters  

    a. Auto armature rotor commutator pressing machine parameters

    Product name

    Motor armature commutator pressing   machine

    Armature O.D:

    20-60mm   

    Shaft O.D:

    3-15mm

    Shaft length:

    32-250mm

    Armature slot number:

    8-24 slots

    Commutator O.D:

    8-40mm

    Speed amplitude modulation:

    0-670Hz

    Air source:

    6-6Kg/cm2

    Total power:

    1.0KW

    Power source:

    AC220V,50/60Hz

    Weight:

    About 400Kg

    Dimension:

    910*880*1300mm

     

    b. Double flyer winder armature coil winding machine parameters

    Product name

    Armature rotor coil winding machine

    Wire diameter:

    ¢0.25~¢1mm

    Armature O.D:

    ¢20~¢60   mm

    Armature stack length:

    10~60 mm

    Slot type:

    straight slot(No more than 36 slots)

    Armature slots number:

    Odd, even slot

    Counting Range:

    0~99999

    Commutator diameter:

    ¢18~¢40   mm

    Fly fork speed:

    0~3000 rpm

    Indexing speed:

    0~3000 rpm

    Action process:

    Single action, automatic

    Air pressure :

    4~6 Kg/cm2 ,0.5-0.7MPa

    Machine power:

    4KW

    Temperature:

    -10~40℃

    Humidity:

    40~90%

    Power supply:

    3phase 380V±10%    50/60 Hz

    Total weight:

    about 1,180 Kg

    Dimension:

    2000(length)×1300(width)×1800(height) mm3

    Production efficiency:

    800-900set/class(calculated based on 12slots 24hooks, 20turns)

     

    c. Fully auto motor armature commutator spot welding machine parameters                         

    Product name

    Armture commutator hotstaking machine

    Loading method: (choose any one from the   following three methods)

    1.Manually loading/unloading

    2.Manually push guide rail to load/unload

    3.Cylinder loading/unloading

    Indexing method:

    servo indexing

    Commutator type:

    hook or riser

    Wire diameter:

    φ0.2mm-φ1.0mm

    Armature diameter:

    φ20mm-φ60mm

    Armature Stack length:

    10mm-60mm

    Shaft length:

    50mm-250mm

    Commutator diameter:

    φ10mm-φ40mm

    Shaft diameter:

    φ3mm-φ17mm

    Commutator hook/riser number:

    ≥3

    Zero finding method:

    manually place armature, cylinder drive one block   for positioning

    Pressure control method:

    spring + cylinder + pressure detection

    Welding head cooling method:

    water cooling

    Parameter setting:

    set on the touch screen and power source ,   Parameter also can be set

    Power source control method:

    close loop feedback, high accuracy , inversion

    Compressed air pressure:

    4kg/cm2-6kg/cm2

    Welding source power:

    three phase AC380V±10%  50HZ    40KW

    Water cooler power:

    three phase AC380V±10%  50HZ   

    Machine weight:

    800kg(for reference)

    Dimension:

    785(L)x 910(W)x 2100(H)mm 3 (for   reference)              


    d. armature rotor commutator turning machine parameters


    Name

    Parameter

    Remark

    1

    Armature OD

    Ф20~Ф60 mm

    Can process up to Ф82 mm(Minor changes are needed)

    2

    Armature stack length

    10~100 mm


    3

    Shaft length

    50~250 mm


    4

    Length of shaft at commutator end

    6~80 mm


    5

    Shaft diameter at commutator end

    Ф3~Ф12 mm


    6

    Commutator diameter

    Ф12~Ф42 mm


    8

    Commutator roundness

    ≤0.003mm

    The commutation material is Ag Cu,

    Surface hardness of shaft≥HRC45

    Shaft Roundness at the bearing position≤1.5u

    Armature  balance control

    9

    Commutator bar-bar roundness

    ≤0.002mm

    10

    surface roughness

    Ra 0.4 ~ Ra 1.0

    as requirement

    11

    Maximum cutting amount

    Max 0.12mm for the first cutting

    Direction at commutator diameter

    12

    Armature speed regulation range

    Max 3000rpm

    Touch screen setting

    13

    Z direction Feeding speed

    Stepless adjustable

    Touch screen setting

    14

    Z direction cutting return speed

    non-adjustable

    Internal programming

    15

    Z direction cutting length

    4 different turning lengths   can be set

    Touch screen setting:Max 30mm

    16

    Z direction stroke

    Max 40mm


    17

    X direction cutter feeding speed

    Stepless adjustable

    Touch screen setting

    18

    X direction cutting return speed

    non-ajustable

    Internal programming

    19

    X direction feeding accuracy

    Min 0.002mm

    Touch screen setting

    20

    Cutter compensation volume

    Min 0.002mm

    Manual touch screen setting

    21

    Rotor rotation during turning

    positive

    Observe the rotor rotation along the axis of commutator:CW

    22

    Air pressure

    Pressure 4~6kg/cm2


    23

    V-block material

    Artificial PCD diamonds


    24

    Turning tool material

    Artificial PCD diamonds


    25

    Turning tool type

    Wide blade

    12 degrees right/ left deviation

    26

    Machine power

    6KW

    Industrial vacuum cleaner power:2.2KW

    Deburring machine power:0.2KW

    27

    Power

    AC380V      50/60Hz

    Industrial vacuum cleaner:AC380V  50/60Hz

    Deburring machine:AC220   50/60Hz

    28

    Machine weight

    About 1100Kg

    Does not include vacuum cleaner and deburring machine weight

    29

    Workpiece operation height

    950mm±50

    The rotor center is high from the ground center

    30

    Production efficiency

    2200-2500pcs/shift

    10-12 sec/pc

    31

    Dimension

    1100mm(length)   x 900mm(width)x 1600mm(height)3

     

    IV.The main equipment picture display 

    1. The double flyer armature rotor coil winding machine

    double flyer armature winding machine

    2. The armature commutator turing machine

    motor armature turning machine

    3. The armature rotor testing machine

    armature rotor testing machine tester equipment

    The motor armature rotor manufacturing production assmebly line youtube video

    Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor,  series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.

    Contact us


    Motor Manufacturing Solution


    Email : emarketing@nide-group.com; marketing8@nide-group.com;


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