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Brushless motor external rotor needle winding machine

Model number:ND-R2SW02B
Introduction:This brushless motor needle winding machine is designed for brushless outer rotor winding. The armature coil winder adopts double-position needle-type outer winding design. Customers can set parameters according to their own needs, such as automatic winding, multi-wire winding, Automatic indexing, automatic spanning, winding speed, etc.; simple operation and high production efficiency.

Product video

  • Specification
  • BLDC external rotor coil winding machine

    (1) Machine induction:

    This Brushless motor needle winding machine is designed for the BLDC external armature rotor coil winding.  The armature coil winder adopts double-position needle-type outer winding design. Customers can set parameters according to their own needs, such as automatic winding, multi-wire winding, Automatic indexing, automatic spanning, winding speed, etc.; simple operation and high production efficiency.

     

    (2) Technical parameter:

    Product name:

    BLDC armature rotor coil winding machine/   Needle winder

    Type:

    Automatic

    BLDC Armature I.D.

    20-80mm (Other specifications can be   specially designed)

    BLDC Armature O.D.

    50-120mm(Other specifications can be   specially designed)

    BLDC Armture stack length

    10-80mm(Standard stroke)

    100-200mm(Long stroke, special   customization)

    Wire dia.

    0.5-1.5mm(Other specifications can be   specially designed)

    Applicable pole number :

    multipolar

    Motor winding mechod :

    Needle winding

    Winding stations :

    Two

    Spindle speeds :

    0--300 RPM (adjustable)

    Servo mechanism:  

    Two 4.4KW Indexing Motor

    One 3KW Winding Motor with Brake

    750W or so two wiring motor

    Voltage

    380V/50HZ Three phase four wires

    Air pressure:

    0.5--1Mpa

    Power:

    20KW

    Dimension

    1200*1360*1800mm (Length * width * height) Does   not include wire rack

    Weight

    600kg

    (3) Application

    The motor rotor needle winding machine is suitable for outer rotor winding of brushless motor in many fields such as HM, medical equipment, household appliances and electric vehicles.

             

    (4)Function and Characteristics

    1. The motor needle winding machine is sutiable for multi-pole BLDC armature coil winding. Manual loading and unloading, automatic clamping, winding and shearing.

    2. The frame adopts thickened 4080 aluminum profile, and the table plate adopts cast iron to absorb vibration, even when winding at high speed, the vibration is very small.

    3. Tooling and fixture parts adopt downward positioning mode, stable positioning and reliable tightening.

    4. Wire clamping and wire cutting, line part structure compact, wire clamping and wire cutting is completed at one time

    5. Different stator and winding parameters can be quickly switched through the HMI to adapt to different stator requirements.

    6. Quick change-overof tooling;(20 minutes with proficiency

    7. Full aluminum alloy protection

    8. PLC control, fault display

    9. The wire tightness is moderate, no injury, no breakage, ect.

    10. The salt test of the product is carried out within 10 mA in one minute.

    11. Equipment safety index: accord with CE standard.

    12. Efficiency: 120 rev / min.

    13. Beat: 5 minutes / BLDC rotor.

    14. Noise: 60-70 decibels or less.


    (5) The picture show

    1.The BLDC armature rotor needle winder 

    BLDC aramture needle winding machine motor coil winder

    2.double stations brushless motor rotor winding machine

    double stations BLDC rotor needle winding machine

    About Motor armature manufacturing

    Motor armature / rotor manufacturing production assembly line including: shaft pressing machine, end cover pressing machine, commutator pressing machine, armature insulation paper inserting machine, armature winding machine, commutator hot stacking machine, armature wedge inserting machine and armature testing machine, ball bearing inserting machine, and worm shaft inserting, NIDE can supply and manufacture about then ,and all the process will be done by machine automatically. Operator only needs to do loading and unloading. 

    motor armature rotor manufacturing

    About NIDE

    Nide is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.We can supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.We also provide technical support and consulting, project support and turn-key service for some motor manufacturing.

    motor manufacturing machine

    Our machine's application

    Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor,  series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.


    Contact us


    Motor Manufacturing Solution


    Email : emarketing@nide-group.com; marketing8@nide-group.com;


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