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Automatic Motor armature manufacturing production line

Model number:ND-ZZX-5
Introduction:This automatic armature produciton assembly line is used for the manufacturing production of motor rotors (commutators can be hook or groove). The automatic motor armature manufactuing line is transmitted by the belt conveyor line,

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  • Specification
  • Fully auto motor armature rotor manufacturing production assembly line

    I. The armature rotor production line introduction:

    This automatic production assembly line is used for the manufacturing production of motor rotors (commutators can be hook or groove). 

    The automatic motor armature manufacturing line is transmitted by the belt conveyor line, and the front and rear machines can be connected according to a predetermined communication protocol to realize intelligent automatic production, and the workpiece transfer, loading and unloading, detection, and production process transfer can be completed without manual intervention. 

    The motor rotor production assembly line consists of the main operating table (including the upper and lower feed ports), the rotor shaft pressing machine, the rotor commutator pressing machine , the automatic rotor insulation paper insertion, the double flyers armatur rotor coil winding machine, and the fully automatic rotor commutator spot welder,the automatic rotor slot wedge insertion machine, the armature rotor commutator turning machine, the armature rotor deburring machine, the fully automatic rotor integrated testing machine. 

    These machines form an automatic rotor production line through belt conveyors.

    The workpiece is placed in the production line from the console. 

    The entire production line will complete the corresponding process according to the relevant process. 

    Finally, it will be recycled back to the lowering port to remove the completed workpiece. 

    Each process equipment has functions such as separate setting, display, operation, sound and light alarm.

    II. Performance and characteristics

    1. This automatic rotor manufacturing production line includes armature shaft presser, armature rotor commutator press, 

    rotor insulation paper automatic inserter, double fly fork armature rotor winder, fully automatic rotor commutator spot welder,

     automatic armature rotor slot wedge inserter , rotor commutator finishing turning machine, rotor commutator deburring machine, 

    and fully automatic armature rotor testing machine.

    2. The complete rotor manufacturing line equipment can be automatically connected or operated independently.

    3. Advanced and sophisticated host manufacturing technology combined with a powerful belt conveyor system for

     a variety of different planar configurations.

    4. It has the advantages of simplicity, flexibility, high efficiency and reliability, which can greatly save manpower, 

    reduce labor intensity and effectively improve production and quality.

    5. High-strength all-aluminum frame structure, simple and elegant appearance.

    6. The main operation console can perform centralized display monitoring and inquiry on the entire production system, 

    and can read and write the process status of the product by manual input instructions, which can change the process of 

    processing the product, and the operation is more humanized.

    7. Compared with the pneumatic conveying line, the transmission efficiency is higher, the noise is smaller, 

    and the workpiece is not damaged during transportation; the belt conveying structure combined with the 

    intelligent identification system realizes flexibility from hardware and software, and makes the wiring more flexible and diverse.

    8. The whole rotor manufacturing line adopts automatic identification control system. Each process can automatically read,

     write and identify the machining status of the workpiece, so that the line body can better adapt to 

    complex and diverse production process requirements.

    9. Customers can configure different models into a highly efficient and practical automatic production line according to 

    the actual conditions such as product type, technical indicators and production requirements.

     

    III.The main equipment parameters

    We can customize the machine according to customer needs, please contact us if you need it.

    a. Auto armature rotor commutator pressing machine parameters

    Product name

    Motor armature commutator pressing   machine

    Armature O.D:

    20-60mm   

    Shaft O.D:

    3-15mm

    Shaft length:

    32-250mm

    Armature slot number:

    8-24 slots

    Commutator O.D:

    8-40mm

    Speed amplitude modulation:

    0-670Hz

    Air source:

    6-6Kg/cm2

    Total power:

    1.0KW

    Power source:

    AC220V,50/60Hz

    Weight:

    About 400Kg

    Dimension:

    910*880*1300mm

    b. Double flyer winder armature coil winding machine parameters

    Product name

    Armature rotor coil winding machine

    Wire diameter:

    ¢0.25~¢1mm

    Armature O.D:

    ¢20~¢60   mm

    Armature stack length:

    10~60 mm

    Slot type:

    straight slot(No more than 36 slots)

    Armature slots number:

    Odd, even slot

    Counting Range:

    0~99999

    Commutator diameter:

    ¢18~¢40   mm

    Fly fork speed:

    0~3000 rpm

    Indexing speed:

    0~3000 rpm

    Action process:

    Single action, automatic

    Air pressure :

    4~6 Kg/cm2 ,0.5-0.7MPa

    Machine power:

    4KW

    Temperature:

    -10~40℃

    Humidity:

    40~90%

    Power supply:

    3phase 380V±10%    50/60 Hz

    Total weight:

    about 1,180 Kg

    Dimension:

    2000(length)×1300(width)×1800(height) mm3

    Production efficiency:

    800-900set/class(calculated based on 12slots 24hooks, 20turns)

     c. Fully auto motor armature commutator spot welding machine parameters                         

    Product name

    Armature commutator hotstaking machine

    Loading method: (choose any one from the   following three methods)

    1.Manually loading/unloading

    2.Manually push guide rail to load/unload

    3.Cylinder loading/unloading

    Indexing method:

    servo indexing

    Commutator type:

    hook or riser

    Wire diameter:

    φ0.2mm-φ1.0mm

    Armature diameter:

    φ20mm-φ60mm

    Armature Stack length:

    10mm-60mm

    Shaft length:

    50mm-250mm

    Commutator diameter:

    φ10mm-φ40mm

    Shaft diameter:

    φ3mm-φ17mm

    Commutator hook/riser number:

    ≥3

    Zero finding method:

    manually place armature, cylinder drive one block   for positioning

    Pressure control method:

    spring + cylinder + pressure detection

    Welding head cooling method:

    water cooling

    Parameter setting:

    set on the touch screen and power source ,   Parameter also can be set

    Power source control method:

    close loop feedback, high accuracy , inversion

    Compressed air pressure:

    4kg/cm2-6kg/cm2

    Welding source power:

    three phase AC380V±10%  50HZ    40KW

    Water cooler power:

    three phase AC380V±10%  50HZ   

    Machine weight:

    800kg(for reference)

    Dimension:

    785(L)x 910(W)x 2100(H)mm 3 (for   reference)             

    IV.The main equipment picture display

    1.The double flyer armature rotor coil winding machine

    the motor armature manufacturing production line rotor coil winding machine

    2. The armature commutator spot welder hot staking machine

    2. The armature commutator spot welder hot staking machine

    3.The armature rotor commutator turning machine

    rotor commutator turning machine

    V.The motor armature manufacturing production assembly line youtube video

       

    About Motor armature manufacturing

    Motor armature / rotor manufacturing production assembly line including: shaft pressing machine, end cover pressing machine, commutator pressing machine, armature insulation paper inserting machine, armature winding machine, commutator hot stacking machine, armature wedge inserting machine and armature testing machine, ball bearing inserting machine, and worm shaft inserting, NIDE can supply and manufacture about then ,and all the process will be done by machine automatically. Operator only needs to do loading and unloading. 

    motor armature rotor manufacturing

    About NIDE

    Nide is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.We can supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.We also provide technical support and consulting, project support and turn-key service for some motor manufacturing.

    motor manufacturing machine

    Our machine's application

    Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor,  series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.


    Contact us


    Motor Manufacturing Solution


    Email : emarketing@nide-group.com; marketing8@nide-group.com;


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