Model number: QX1-150/160
Introduction:our stator coil inserting machines are available in many different versions that can be individually equipped with several options.This series are economic machine for standard stators. The machines allow highest fill-factors and narrow slot openings.
Nide's stator coil inserting machines are available in many different versions that can be individually equipped with several options.This series are economic machine for standard stators. The machines allow highest fill-factors and narrow slot openings.
(1) Machine mainfunction and characteristic
The machine insert coil and wedge simultaneously, coil insertion is controlled by servo motor system, and wedge insertion by variable frequency motor.
It is controlled by HMI, and machine can diagnose breakdown automatically.
This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)
The wedge feeding is by stepping motor,feeding length, cutting, forming, inserting slot number could be set.
Both copper wire and aluminum wire are applicable.
Production capacity ≤25s/set (exclude theman-hours for auxiliary work)
Primary qualification rate for copper wire≥98.5%, after rework, the rate ≥99.5%
Both wedging system and feeding system have pre-decelerating function.
This machine has alarm for material rubout.
Wire pushing height and stop time can beset in the HIM interface.
This machine has fixed foot and removable wheel.
Wedge should not be damaged, no burr in the surface, no movement or slide.
Slot paper should not be damaged, nomovement or slide. Copper wire should not be pull away from the paper.
The stator should not be deformation or stator lamination should not be upward.
(2) Main technical data
Stator stack length: 10--150mm
Stator OD: Max. 160mm
Stator ID: 30~110mm
Tooling traveling distance: Max.60mm
Suitable wire material: copper/ aluminum wire
Slot number: 8~48slots
Max. slot filling rate: 80%
Power: 380V/50/60HZ 3Kw
Machine weight: about 850kg
Machine dimension: L1850*W650*1700mm
It is suitable for air conditioner motor, washing machine motor, compression motor, fan motor, generator motor and pump motor.
the winding inserting process
The Automatic Stator Coil Inserting Machine working video
About Motor stator manufacturing
Motor stator manufacturing production assembly line including paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine and testing machine.NIDE can supply and manufacture about then ,and all the process will be done by machine automatically. Operator only needs to do loading and unloading.
Nide is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.We can supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.We also providetechnical support and consulting, project support and turn-key service for some motor manufacturing.
Our machine's application
Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor, series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.