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Automatic BLDC Motor Stator Manufacturing Line
Model number:ND-AB01
Introduction:The Automatic BLDC Motor Stator Manufacturing Line is specifically designed for efficient and high-precision production of brushless motor stators. Equipped with a fully integrated system including paper inserting, needle winding, end insulation insertion, terminal pressing, and electrical testing, this production line achieves full automation with minimal operator intervention. Ideal for high-volume manufacturing, it supports a wide range of stator sizes and ensures consistent quality through advanced traceability and intelligent control systems.
ND-AB01 Automatic BLDC Motor Stator Production Line
Introduction:
This fully automated stator production line is designed for the mass production of BLDC (Brushless DC) motor stators. It integrates several intelligent processing units with a belt conveyor system to achieve seamless production from raw material loading to final testing.
The system supports various modular equipment, including:
Slot paper inserting machine
End insulation board inserting machine
Three-station needle winding machine
Terminal pressing machine
Electrical performance tester
Traceability system
Each workstation operates in coordination through a centralized HMI (Human-Machine Interface), where processing parameters can be saved and recalled at any time. Components are automatically transferred between stations, and the system enables high precision, low noise, and efficient throughput.
Remote diagnostic capabilities and traceable data storage ensure that the line meets the highest standards of quality control and smart manufacturing.
Technical Specifications:
Parameter
Value
Stator Outer Diameter
50–150 mm
Stator Inner Diameter
30–80 mm
Core Stack Length
20–60 mm
Winding Speed
Max. 1000 RPM
Wire Diameter
0.25–1.1 mm
Input Voltage
220V ±10% AC (50/60Hz) / 380V ±10% AC
Working Air Pressure
0.5–0.7 MPa
Winding Method
Needle winding
Key Features & Advantages:
Fully automatic stator production: minimizes manual labor and enhances consistency.
High-speed needle winding: suitable for complex winding patterns and various wire diameters.
Touchscreen HMI control: allows for easy parameter adjustment and process monitoring.
Advanced traceability system: tracks production data for quality control and recall management.
Low noise operation: suitable for factory environments with strict noise limits.
Remote diagnostic function: enables fast technical support and reduced downtime.
Application Areas:
This BLDC stator production line is ideal for manufacturers producing:
Brushless fan motors
Electric scooter motors
Drone motors
Power tool motors
Small household appliance motors
Robotics motors
The BLDC stator manufacturing production line youtube video
About NIDE - Your Reliable Partner in Motor Manufacturing Equipment
NIDE Group specializes in the R&D and manufacturing of motor production machinery. We offer a full range
of solutions including standalone machines, fully automatic production lines for armature and stator, and
complete motor assembly lines. With over a decade of experience, we support clients with high-efficiency
equipment and tailored automation solutions for various motor types.
Our product portfolio also includes motor components such as commutators, ball bearings, carbon brushes,
insulation paper, shafts, magnets, cooling fans, and motor covers. In addition, NIDE provides technical consulting,
project design, and turnkey services to help clients optimize their motor manufacturing processes.
Machines Application
NIDE machines are widely used in the production of various motor types, including:
AC motors / DC motors / BLDC motors / universal motors / induction motors
Single-phase and three-phase motors
Common application fields:
Household appliances: washing machines, air conditioners, vacuum cleaners, electric mixers,
electric shavers, hair dryers, electric toothbrushes