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Automatic BLDC Motor Stator Manufacturing Line

Model number:ND-AB01
Introduction:The Automatic BLDC Motor Stator Manufacturing Line is specifically designed for efficient and high-precision production of brushless motor stators. Equipped with a fully integrated system including paper inserting, needle winding, end insulation insertion, terminal pressing, and electrical testing, this production line achieves full automation with minimal operator intervention. Ideal for high-volume manufacturing, it supports a wide range of stator sizes and ensures consistent quality through advanced traceability and intelligent control systems.

Product video

  • Specification
  • ND-AB01 Automatic BLDC Motor Stator Production Line


    Introduction:

    This fully automated stator production line is designed for the mass production of BLDC (Brushless DC) motor stators. It integrates several intelligent processing units with a belt conveyor system to achieve seamless production from raw material loading to final testing.

    The system supports various modular equipment, including:

    • Slot paper inserting machine

    • End insulation board inserting machine

    • Three-station needle winding machine

    • Terminal pressing machine

    • Electrical performance tester

    • Traceability system

    Each workstation operates in coordination through a centralized HMI (Human-Machine Interface), where processing parameters can be saved and recalled at any time. Components are automatically transferred between stations, and the system enables high precision, low noise, and efficient throughput.

    Remote diagnostic capabilities and traceable data storage ensure that the line meets the highest standards of quality control and smart manufacturing.

    bldc motor stator production line

    Technical Specifications:

    Parameter

    Value



    Stator Outer Diameter

    50–150 mm

    Stator Inner Diameter

    30–80 mm

    Core Stack Length

    20–60 mm

    Winding Speed

    Max. 1000 RPM

    Wire Diameter

    0.25–1.1 mm

    Input Voltage

    220V ±10% AC (50/60Hz) / 380V ±10% AC

    Working Air Pressure

    0.5–0.7 MPa

    Winding Method

    Needle winding


    Key Features & Advantages:

    • Fully automatic stator production: minimizes manual labor and enhances consistency.

    • High-speed needle winding: suitable for complex winding patterns and various wire diameters.

    • Touchscreen HMI control: allows for easy parameter adjustment and process monitoring.

    • Advanced traceability system: tracks production data for quality control and recall management.

    • Low noise operation: suitable for factory environments with strict noise limits.

    • Remote diagnostic function: enables fast technical support and reduced downtime.


    Application Areas:

    This BLDC stator production line is ideal for manufacturers producing:

    • Brushless fan motors

    • Electric scooter motors

    • Drone motors

    • Power tool motors

    • Small household appliance motors

    • Robotics motors

    automatic Brushless DC motor stator manufacturing assembly line


    The BLDC stator manufacturing production line youtube video


    About NIDE - Your Reliable Partner in Motor Manufacturing Equipment

    NIDE Group specializes in the R&D and manufacturing of motor production machinery. We offer a full range 

    of solutions including standalone machines, fully automatic production lines for armature and stator, and 

    complete motor assembly lines. With over a decade of experience, we support clients with high-efficiency 

    equipment and tailored automation solutions for various motor types.

    Our product portfolio also includes motor components such as commutators, ball bearings, carbon brushes, 

    insulation paper, shafts, magnets, cooling fans, and motor covers. In addition, NIDE provides technical consulting, 

    project design, and turnkey services to help clients optimize their motor manufacturing processes.

    stator manufacuturing machine

    Machines Application

    NIDE machines are widely used in the production of various motor types, including:

    AC motors / DC motors / BLDC motors / universal motors / induction motors

    Single-phase and three-phase motors

    Common application fields: 

    Household appliances: washing machines, air conditioners, vacuum cleaners, electric mixers,

    electric shavers, hair dryers, electric toothbrushes

    Industrial equipment: pumps, compressors, power tools, fans, coolers

    Automotive: electric vehicles, hub motors, alternators

    NIDE helps manufacturers build efficient, automated motor production lines for both high-volume 

    and customized projects. More information please check our New Website: www.nidegroup.com.


    Global Service & Support

    NIDE offers global installation support, training, and after-sales services. Our engineering team ensures 

    smooth machine integration and continuous production performance.  Contact us  for technical consultation 

    for guidance on equipment selection.

    Contact Us

    marketing8@nide-group.com  (Head of Electric Machinery and Equipment)

    emarketing@nide-group.com  (Head of Motor Parts)

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