This fully automatic stator production line is specifically designed for manufacturing BLDC (Brushless DC) 

motor stators. The line consists of core machines including an insulation paper inserting machine, terminal 

pressing machine, needle winding machine, stator terminal assembly press, electrical performance testing 

machine, and a traceability system. Materials are manually loaded, and each process step is completed 

automatically through robotic arms and a belt conveyor line. Process parameters can be configured via 

the HMI and saved for future use. High automation, smart control, and minimal labor requirements ensure 

enhanced efficiency and production consistency.

Key Features

• Fully Automated Workflow: Seamless transition between workstations via robotic arms and conveyors.

• Intelligent Traceability: Real-time data tracking and process parameter storage via MES system integration.

• High Production Efficiency: Precise positioning and control ensure minimal scrap and consistent quality.

• Low Noise & Stable Operation: Optimized mechanical and electrical design for quiet and reliable performance.

  
  

Technical Specifications

• Stator Outer Diameter: 50–150mm

• Stator Inner Diameter: 30–90mm

• Core Stack Height: 20–60mm

• Winding Speed: Up to 1000 RPM

• Wire Diameter: 0.25–1.1mm

• Winding Method: Needle-type inner winding

• Input Voltage: 220V/380V ±10%, 50/60Hz

• Air Pressure Requirement: 0.5–0.7 MPa

  
  

Machine Breakdown

1. BLDC Stator Paper Inserting Machine

Equipped with mechanical, servo, and pneumatic systems, this machine completes insulation paper 

forming, chamfering, and inserting automatically. Dual-edge chamfering reduces paper interference 

during winding and improves product qualification rate. Human-machine interface (HMI) simplifies 

operation with high speed, low noise, and minimal adjustments.

2. Stator Terminal End Cap Pressing Machine

Features double-hand safety start, emergency stop, adjustable stroke, and axial guidance to prevent 

deformation. Automatically separates defective parts before the next step. Compatible with manual 

loading and automatic unloading; adaptable to fully automatic lines.

3. Needle Winding Machine for BLDC Stator

A dual-station servo-controlled system capable of automatic lead wire hooking, precise winding, layering, 

indexing, clamping, cutting, and demolding. Specially designed for BLDC motors such as fan motors, 

bladeless fan stators, and other compact brushless applications.

Applications

• Fan motor stators

• Bladeless fan motors

• Brushless DC motor assemblies

• Home appliance BLDC motors

• Small industrial BLDC motors

The BLDC stator manufacturing production line youtube video

About NIDE - Your Reliable Partner in Motor Manufacturing Equipment

NIDE Group specializes in the R&D and manufacturing of motor production machinery. We offer a full range 

of solutions including standalone machines, fully automatic production lines for armature and stator, and 

complete motor assembly lines. With over a decade of experience, we support clients with high-efficiency 

equipment and tailored automation solutions for various motor types.

Our product portfolio also includes motor components such as commutators, ball bearings, carbon brushes, 

insulation paper, shafts, magnets, cooling fans, and motor covers. In addition, NIDE provides technical consulting, 

project design, and turnkey services to help clients optimize their motor manufacturing processes.

Machines Application

NIDE machines are widely used in the production of various motor types, including:

AC motors / DC motors / BLDC motors / universal motors / induction motors

Single-phase and three-phase motors

Common application fields: 

Household appliances: washing machines, air conditioners, vacuum cleaners, electric mixers,

electric shavers, hair dryers, electric toothbrushes

Industrial equipment: pumps, compressors, power tools, fans, coolers

Automotive: electric vehicles, hub motors, alternators

NIDE helps manufacturers build efficient, automated motor production lines for both high-volume 

and customized projects. More information please check our New Website: www.nidegroup.com.

Global Service & Support

NIDE offers global installation support, training, and after-sales services. Our engineering team ensures 

smooth machine integration and continuous production performance.  Contact us  for technical consultation 

for guidance on equipment selection.

Contact Us

marketing8@nide-group.com  (Head of Electric Machinery and Equipment)

emarketing@nide-group.com  (Head of Motor Parts)

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