Products >Full automatic three phase stator production line
Full automatic three phase stator production line
Introduction:Nide can supply full package of motor stator automatic production machine or line for different motor types，and the stator production line adopts app remote operation, it is very easy to operate!
Three Phase Washing Machine Motor Automatic Stator production Line with Automatic Coil Winding and Inserting Machine/Six working stations, three winding heads and one coil inserting station
This new full automatical stator production line adops app remote operation and is consisted of several machines, such as stator paper inserting machine, stator coil winding and coil inserting machine, stator coil lacing machine, stator coil forming machine. Operator needed for this stator production line is far less than other machines or lines.And The reduction of labor force will not affect the productivity.
With a lower labor cost, and high productivity, this stator product line improves the competitiveness for motor manufacturers.
The stator production line flow chart see below please
This stator production line is equipped with automatic stator coil winding and inserting machine,
This line is used for washing machine motor stator winding, table fan motor stator winding,etc. The features is as below:
1. Adapts AC servo motor system as the power source for winding, mould dipping, cup indexing, wire hooking&cutting and paper feeding, adapts three-phase variable frequency reduction motor as the turntable indexing power source;
2. Function: three layer coils winding are complete individually by three winding stations;
3. The spindle is controlled by servo motor; accuracy of turns is ±1 turn; the working speed can be set at random, and the whole machine has no obvious vibration and noise;
4. Possible for two wires paralle winding; the winding is neat, and no damage for the enameled wire. The machine will stop automatically once the wire is finished;
5. Adapts servo motion system for wire hooking and cutting XY axis moving at front-back left-right direction, the bridge wire and lead wire length can be adjusted;
6. The mould dipping is controlled by servo system
7. The process parameter of each stator can be set and saved individually on the HMI,;
8. Adapts cam divider for coil inserting tooling station exchange, the speed is controlled by frequency converter;
9.The whole machine is consisted of winding flyer rotation mechanism, winding mould lifting mechanism, coil inserting angle rotation mechanism, wire hooking arm left-right front-back mechanism, etc.;
10. It has fault diagnosing function;
11. Use mylar as the wedge;
12. Adapts servo motor for paper feeding, interval slot wedge inserting can be set. Wedge length and number can be set;
13. Material of the critical parts of tooling: tooling steel;
14.The wire pressing mechanism is stable and reliable, can wind the coil directly and accurately into the winding mould;
15.The Winding mechanism, wedge making mechanism, coil pushing mechanism, coil inserting mechanism has pre-deceleration function;
16.The winding speed, mould dipping speed, wire hooking arm moving speed, wedge making speed, turn-table indexing speed, coil inserting up-pushing height and stop time can be set on the HMI;
17. No damage for the wedge, wire after coil inserting;
18. Cycle time for single stator coil inserting≤32sec/pc
19. There is a wire broken protection device, the machine will emergency stop if no wire or wire broken.
The 3 phase washing machine motor stator manufacturing production line youtube video
About Motor stator manufacturing
Motor stator manufacturing production assembly line including paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine and testing machine.NIDE can supply and manufacture about then ,and all the process will be done by machine automatically. Operator only needs to do loading and unloading.
Nide is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.We can supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.We also providetechnical support and consulting, project support and turn-key service for some motor manufacturing.
Our machine's application
Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor, series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.